Avectas — Solupore® Integrated
Solupore® Integrated Platform

Enabling scalable and affordable cell therapy manufacturing.

A closed, automated and sensor-enabled workflow that consolidates multiple unit processes into a single core consumable — reducing facility footprint, simplifying operations and lowering cost of goods.

GMP consumable · DMF filed with FDA 21 CFR Part 11 EBR
Solupore® Integrated automated manufacturing units in parallel
75%
Lower facility investment
600%
Throughput increase
25%
COGS reduction (up to)
>50%
CAR expression, Day 7
The Challenge

Scalable and affordable autologous cell therapy remains out of reach.

Today's manufacturing is fragmented, manual and capital-intensive — limiting patient access.

Platform Complexity

Current workflows rely on up to 8 standalone instruments, creating fragmented processes and inefficiencies.

Batch Failures

Open, manual processes contribute to >10% batch failures, increasing risk and cost.

Labour Input

Manual intervention drives 25–51% of batch costs and limits scalability.

Facility Costs

Cleanroom buildouts exceed $1,000 per square foot — a major barrier to scale and affordability.

A Consumable-Based Approach

One closed consumable. Every unit process.

Solupore® Integrated redefines the architecture of cell therapy manufacturing — replacing racks of standalone instruments with a modular, automated platform built around a single GMP consumable.

Integrated Processes

Activation, transduction, expansion and harvest — consolidated into one core consumable.

Scale-Out Architecture

Smaller, lighter automated units integrate into existing workflows for parallel batch processing.

Closed & Automated

Automated sampling and in-line pH/DO and CO₂ sensors deliver full process monitoring and data integrity.

Cost-Effective Growth

Densification and scale-out reduce footprint and labour, driving significant COGS reductions.

Solupore® Integrated automated manufacturing unit
Parallel Processing & Throughput

Higher throughput from a smaller footprint.

Traditional integrated platforms process one batch per run. Solupore® Integrated runs in parallel — increasing throughput while reducing required space.

Annual Platform Throughput

+600%

batches / year

Industry standard50
Solupore® Integrated350

Facility Investment

−75%

relative capex

Conventional facility100
Solupore® Integrated25
Performance Metrics

High throughput without compromising quality.

Solupore® Integrated consistently produces large numbers of potent CAR-T cells. Representative sample data for a 7-day process:

>2.5 Bn
Total viable cells, Day 7
>1 Bn
CD19-CAR⁺ cells
150 M
CD3⁺ starting cells
>50%
CAR expression
Cell Phenotype & Function

Potent cells. Preserved phenotype.

Solupore® Integrated yields a product that retains a stem-like phenotype and shows minimal T-cell exhaustion.

Stem-like phenotype

Cells maintain a Tscm / Tcm phenotype associated with long-term persistence.

Low exhaustion

Low expression of PD-1, LAG-3 and TIGIT supports durable function.

Potent cytotoxicity

Highly cytotoxic at multiple effector-to-target ratios with strong IFNγ release.

Rapid expansion

Rapid expansion within 7 days without compromising cell quality.

Workflow Flexibility

Non-viral editing and expansion — in one closed consumable.

The integrated transfection-expansion workflow simplifies complex engineering tasks while preserving cell quality across mRNA, CRISPR and HDR programs.

Discuss Your Application
Early Editing

High editing efficiency with minimal perturbation, Day 3.

Robust Expansion

Large total viable cell output, Day 7.

Low Perturbation

Editing maintains phenotype and viability.

Flexible Engineering

Supports mRNA, CRISPR and HDR workflows.

Operational Readiness

Built for GMP from day one.

Regulatory

GMP consumable with a Drug Master File (DMF) filed with the FDA.

Digitalisation

Automated sampling, in-line pH/DO sensing and 21 CFR Part 11 electronic run record.

Supply Chain

US-established supply chain with qualified suppliers for reliability and rapid deployment.

Technology Transfer

Engineered for smooth scale-up from RUO into full GMP manufacturing.

Cost Benefit

Lower cost of goods. Broader patient access.

Solupore® Integrated reduces total cell therapy manufacturing cost through lower facility investment, lower labour and fewer failure-related expenses — while increasing throughput.

  • Labour Savings. Automation and process integration reduce labour inputs, cutting COGS by up to 25%.
  • Scalable Economics. Densification and parallel-processing AMUs lower facility investment by up to 75%.

*Based on comparative analysis of equipment costs, labour inputs and facility utilisation versus integrated single-batch platforms.

−75%
Facility investment
+600%
Throughput
−25%
COGS (up to)
1 AMU
Modular expansion unit
"It's estimated that only between 15% to 20% of patients who could potentially benefit from CAR-T cell therapy are actually receiving it."
Prof. Bruce L. Levine
Scientific Advisory Board Member

Ready to transform cell therapy manufacturing?

Partner with Avectas to bring scalable, high-quality therapies to patients worldwide.

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